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Why do companies choose double flap valves?

It's all about the airlock technology! These valves ensure a tight production system by creating a dependable seal that prevents emissions, tramp, and fugitive air from sneaking in - all while effortlessly conveying dry materials. 

Double flap airlock valves are essential in industrial applications for efficiently handling dry, bulk materials, from fine powders to chunky particles. They maintain an airlock at transition points, preserving pressure differentials while continuously discharging material.

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The clever design of double flap airlock valves

These valves operate with two stacked valves; when activated, both are initially closed, and to keep the seal tight during filling and emptying, one valve is always kept closed.

First, the top valve opens to allow material to drop into the bottom one, then closes to prevent air leakage above. 

Next, the bottom valve opens for continued flow below before closing again to ensure an airtight seal. This cycle continues, maintaining a steady material flow.

Additionally, the double-flap valve was designed to be easily inspected and repaired, so the main material-handling components, or wear parts, can be inspected and maintained without removing the valve’s housing from service.

Industries served by double flap airlock valves

Double-flap airlock valves were developed to address common issues in rotary valve designs.

Check out some of the dry material handling industries that benefit from these innovative valves:

  • Aluminum
  • Aggregates
  • Aerospace
  • Asphalt
  • Biomass
  • Bulk Dry Material Handling
  • Foundry
  • Cement
  • Coal-Fired Power Plants
  • Incineration
  • Energy From Waste
  • Environmental Systems
  • Fertilizer
  • Gasification
  • Gold
  • Lime
  • Hazardous Waste
  • Metals and Mining
  • Petro-Chemical
  • Pulp and Paper
  • Recycling
  • Steel
  • Wood
  • Vacuum/Central Vacuum Systems
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Choose Plattco Double Flap Airlock® Valves for superior performance when handling bulky or abrasive materials that often jam standard rotary airlocks!

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Our Double Flap Airlock Valves

H-Series Premiere Flap Valve

H-Series

Premier Flap Valves

Ideal for dry material handling with successful applications in industries around the world. The robust design of the H-Series is the perfect selection for large volume, large particle sizes, and the most demanding conditions. Rated for up to 40 PSIG / 2.75 Barg application pressure differentials and material temperatures up to 1800°F / 980°C.

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S8-Series Low Profile Valve

S8-Series

Low-Profile Valves

Same rugged design as our famous H-Series flap valve at roughly half the height for applications where headroom is restricted. This valve is named for its “S”horter profile than our original H-Series. Rated for up to 15 PSIG / 1.0 Barg application pressure differentials and material temperatures up to 1800°F / 980°C.

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PCV-Series Pollution Control Valve

PCV-Series

Pollution Control Valves & Rotary Valve Replacement

The perfect valve for pollution control systems and other low pressure differential 2 PSIG / 0.14 Barg applications, with the same profile as the S8-Series. Rated for up to 750°F / 400°C.

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Performance & Safety Enhancements
Available on Most Series

Abrasion Resistant Coatings
Air Cooling Jets
Cylinder Heat Shields
Cylinder Rod Boots
Dust Deflectors

Easy Access Covers (also available hinged)
EZ Seat
Filter Regulators
High Temperature Bearings

Limit Switches
Mechanical Shaft Seals
NEMA Enclosures
Optional Gear Ratios
Position Indicator Switches
Proximity Switches

Safety Guards
Solenoids
Timers
Venting
Viton Air Cylinders
Zero Speed Switches